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TB-35 Tube To Tube Sheet Welding Head

KEPUNI TB-35 Tube-to-Tube Sheet Orbital Welding Head

This weld head is a specialized welding head designed and developed for all position automatic welding of various tube plate joints

  • Welding pipe diameter: 8mm-32mm
  • Welding form: Butt joint
  • Welding wall thickness: ≤ 2.5mm

Adopting pneumatic core expansion method, the welding gun can be fixed at the center of the pipe fitting, firmly clamped, and simplifying the difficulty of welding operations
Suitable for welding pipe extension, pipe leveling, self melting, and wire filling
The overall structural design is compact, with internal transmission for water and electricity, and no conduit winding at 360 °
Built in wire feeder, capable of installing 1KG welding wire tray
Cooling water circulation, high equipment temporary load rate; Tight assembly process ensures stable operation of equipment
Optimized ergonomic design, easy to use, safe and reliable

    Production Information

    The KEPUNI TB-35 is a precision-engineered welding head optimized for all-position automatic orbital welding of tube-to-tube sheet joints, offering enhanced accuracy and operational efficiency in industrial applications.

    Key Specifications:

    Pipe Diameter Range: 8 mm – 32 mm

    Joint Type: Butt welding configuration

    Wall Thickness: ≤ 2.5 mm

    Advanced Features:

    Pneumatic Core Expansion Alignment
    A pneumatic mechanism automatically centers and clamps the welding torch within the tube fitting, ensuring precise positioning and reducing setup time by 50%.

    Multi-Process Welding Capability
    Water-cooled torch with closed-loop circulation maintains a 100% duty cycle at 200A, preventing overheating during prolonged welds.

    Compact & Conduit-Free Design
    Features internal water/electricity routing with 360° freedom of movement, minimizing cable entanglement and maintenance.

    Rigorous Assembly & Safety
    Tight-tolerance manufacturing ensures equipment stability, while an ergonomic hand control box with emergency stop functionality enhances operator safety.

    Applications:

    Power Generation: Welds boiler tubes, heat exchangers, and steam condensers.

    Petrochemical: Repairs process piping and reactor vessels.

    HVAC: Fabricates chiller coils and condenser tube joints.

    By integrating automation, precision controls, and operator-centric design, while meeting ASME Section IX and ISO 15614-1 standards.

    Product Display

    TB-35 Tube To Tube Sheet Welding Head5

    Essential Details

    Model TB-35
    Matching power supply XD-20Pro/XD-20W/XD-PD200
    Welding material Carbon steel, stainless steel, titanium, nickel
    Welding manner Flat welding / Autogenous welding
    Location method Suspended mechanical core expansion positioning/copper sleeve
    Welded pipe diameter 4.5-35mm[customizable]
    Protective gas Argon
    Welding torch rotation speed 0.2-3.5rpm
    Welding wall thickness 0.5-2.5mm
    Welding torch cooling method Circulating water cooling
    Weight 7.5kg
    Size specification 346*90*176mm
    Tungsten electrode diameter 2.4mm
    Tungsten electrode Angle 11° /15°
    The welding torch wire is long 8m
    Tube sheet gap ≤ 0.2mm
    The tube is sticking out ≤ 1mm
    Air-cooled Portable Laser Welding Machine7

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