TBM-65 Tube-to-Tube sheet Automated Welding Head

The TBM-65 welding head is a special welding head designed and developed for all-position automatic welding of various tube-to-sheet connections. The pneumatic core expansion method is adopted to fix the welding gun in the center of the pipe fitting, firmly clamp it, and simplify the difficulty of welding operation.

• Welding material: Carbon steel, stainless steel, titanium, nickel, etc.
• Welding wall thickness: ≤5mm
• Welding head adjustment angle: 0°-60°
• Welding pipe diameter:22mm-65mm

Adopting pneumatic core expansion method, the welding gun can be fixed at the center of the pipe fitting, firmly clamped, and simplifying the difficulty of welding operations

Suitable for welding pipe extension 5-10mm, pipe leveling, self melting, and wire filling

The overall structural design is compact, with internal transmission for water and electricity, and no conduit winding at 360 °

Cooling water circulation, high equipment temporary load rate; Tight assembly process ensures stable operation of equipment

Optimized ergonomic design, easy to use, safe and reliable

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Production Information

The KEPUNI TBM-65 is a precision-engineered welding head optimized for all-position automatic orbital welding of tube-to-tube sheet joints, offering enhanced accuracy and operational efficiency in industrial applications.

Key Specifications:

Welding wall thickness: 0.5-5mm

Welding head adjustment angle: 0°-60°

Welding pipe diameter:22mm-65mm

Welding head cooling method: Circulating water cooling

Advanced Features:

Cylinder mid-mounted technology
Compared with the traditional rear-mounted cylinder, the center-mounted cylinder can make better use of space and provide support for coaxial wire feeding.

Coaxial wire feeding integrated technology
Place the wire reel at the back so that the wire has enough space in the gun to be straightened, and the wire comes out without bending or warping, with good stability.

Adjustable modules
Utilizing five slide rails and a 60° turning device, the welding torch and wire feed port can be moved relative to each other and as a whole, and the inclination angle of the welding torch can be adjusted.

Narrow pitch welding
The design of adjustable three-dimensional modules can minimize the pipe bridge spacing to 6mm when welding dense pipe arrays.

Applications:

Power Generation: Welds boiler tubes, heat exchangers, and steam condensers.

Petrochemical: Repairs process piping and reactor vessels.

HVAC: Fabricates chiller coils and condenser tube joints.

By integrating automation, precision controls, and operator-centric design, while meeting ASME Section IX and ISO 15614-1 standards.

Essential Details

Model	TBM-65
Matching power supply	XD-G400
Welding material	Carbon steel, stainless steel, titanium, nickel
Welding manner	Flat head welding, self-melting, wire addition, tube extension 5-10mm
Location method	Pneumatic core expansion positioning
Welded pipe diameter[mm]	IDΦ22, ODΦ65
Protective gas	Argon
Welding torch rotation speed	0.7~5rpm
Welding wall thickness	0.5-5mm
Welding torch cooling method	Circulating water cooling
Weight without wire	9kg
Tungsten electrode diameter	2.4-3.0 mm
Tube protrusion	≤10mm
Tube sheet gap	< 0.5mm
Welding wire specifications	0.8-1.2mm
Maximum wire feeding speed	2200 [mm/min]
Size specification	649*120*301mm